Ok so my head gasket is going, I have a brand new one on the way from Greg.
But guess what.
My friend has a shop in his garage, where he currently has a Skyline engine in a 240sx. He knows his stuff. He used to have a DET. After much discussion last night, we started talking about doing it at his place.
We are going to port and polish the head, and do a valve job, new head studs, since we have to change the head gasket anyway.
Now I could opt for the thinner Cometic gasket to slightly raise compression, but I am more concerned about reliability so I'm going with this gasket:
VVL Metal Head Gasket, This is the factory “Metal Head Gasket†for the SR VVL Engines. This head gasket should hold more power for turbo applications and is less likely to blow
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It appears my overheating was a combination of many factors. I have since wired 2 new coolant fans to a switch inside the cabin, did two complete radiator flushes per FSM, and am running 80 percent distilled water and Redline water wetter. The head gasket finally went way of the dinosaur the other day, I knew it immediately, car started blowing cold air with the heat on high, fans made no difference, and I began to see white smoke from the exhaust. Shut it down immediately and pushed it to a lot. Waited and sat around for almost 2 hours for it to cool down, started it up, it ran fine, drove it a bit, then shut it down for good. Now am going to tow from this place to my friend's, and we are going to get to work later this week.
Plenty of pictures to come. I'm excited.