And here is some moar! The pics you are about to see and the pics you saw above are the in process pics for a set of G20 (p10) rear lateral links for a fellow -'er.
After final machining on the lathe, the weld on hex adapters are cut to length on the bandsaw.
Deburred, degreased, and ready to TIG.
Here we have the weld on threaded tube adapter in the finish machining pass
Here's a shot of the chromoly tubing that I picked up last Fri before heading into the day job
After the tubing was cut to length on the bandsaw, the edges were chamfered to match the threaded weld on tube adapter. Done right, this makes for a very strong weld joint.
The fitment between the tube chamfer and the threaded weld on tube adapter chamfer
Ok, the lathe work is done...time to move to the mill. Going forward, I will be adding plug welds to all the control arm builds. The plug weld is an additional weld that joins the weld on threaded adapter to the tube via a thru hole. This is a safety feature that adds margin to the parts strength. It requires additional labor, but the price will stay the same.
Drilling a plug weld thru hole in a chromoly tube step 1, mill a flat surface to work from.
Now that we have a workable surface, spot drill the hole
Now we have a hole location that we can drill thru
Look a hole! Let's chamfer it for a better TIG weld.
Rinse and repeat for each link
Next step is to prep everything for TIG welding while double checking fitment
If everything is go, then the parts are tacked and ready for a burn session
TIG, TIG, and more TIG
Almost done, 1 more link left to weld
All done, time for a beer
Enjoy