There is always power in fuel...which means you are getting plenty of air, but needed a touch more fuel for the given VE of the motor.
Your findings really do match what ive seen on the dyno, but mine have been with a race car. So my goals were different than your's Id say. We were going for really safe nice a/f's but as much power in the 4500+. That tune that is shipping now v.4 has been tuned on for the last few years. Thing is, a bolt on car doesn't see drastic increases in hp from the ecu tweaking. Like my car with nothing but a pop made the similar type of moves in the map but larger, like 10hp. but when we put it on scott's bolt on car, similar to your setup, it made only 2-4hp. This was 2-3 years ago so the bin has matured a bit.
The header will help you a bit. The exhaust side of the car helps a lot...from our tuning experience. Its a fine line of how loud you can take it and how much power you want to make really.
Ive been driving on i think like v.2 or v.1 on my nx now for 2-3 years atleast...considering its a beta type board in there from the first batch of ecu's and i know calum was too lazy to reflash it
. so its pretty safe id say.
And I agree that a realtime on the dyno is soooo nice. and you dont piss off the dyno operator either
. Like i said if you have a friend with one or multiple cars...it makes it nice to have one between a few cars.
What id love to do...or if you wanted to spend more time.... Tune the 2000-4500 range. With a dynodynamics you can do loaded pulls down there. Id like to play with the a/fs down there mostly. but for the most part its better than stock and still gets good mpg so not much of a gain. but thats part of the rom that isnt touched all that often. and then do some various loads on the engine like part throttle stuff. But that would be like near an all day type of thing. Calum and I have wished at doing that one day.
The header i think will only net you a couple of hp, and open you up another 500rpm. The hotshot gen6 peak hp was around 6400rpm, the stock cam's just dont have enough breath in them. Our a/f's were mid to low 13's. This is without an o2 at all, no knock sensor, and a 3" open turn down after the driver exhaust. So...I dont think you are going to move the graph to the right very much.