Started CSKs
Old AGX struts - First, I drilled a pilot hole in the bottom (shown later) to drain out the oil. Then I used a cutoff wheel to separate the housing from the damper inside.
Guts removed
Some wirebrushing and bench grinding later, and the top is cleaned up.
Enlarged the pilot hole on the bottom to 3/4" so that the bottom weld of the insert would rest on the edge.
One insert shortened with welds evened out so that it would go into the strut body easily up to where the friction-fit bumps are
Both inserts shortened and ground.
Sandblasting the old AGXs
Sandblasted housings. I'll be powdercoating them a bright red. The raw steel does look good, but I currently have silver struts, and red is going to my by accent color.
Powdercoated and hung in a toaster oven. This is my first attempt at powdercoating, and we don't have a larger oven to use yet, but this is able to accommodate small to medium-sized objects.
Cured Powedercoating! The finish looks pretty nice, but the "Pure Red" color I got is too orangey. I'll either sandblast the coating off, or do a new color over this one. You can also see some spots that I failed to get good coverage, but I'm pretty happy with my first powdercoating attempt!