Originally Posted by 228k_ser
Just to complicate things further , the O2 sensor on my buggy has black, white, and RED wires.
I also checked my SSAC header and the header tubes themselves are SS, but the O2 bung is just regular old steel. So, one could weld a tab onto that little bung (there's just enough room to do it), drill a hole in that, and run a grounding strap from there to the block to bypass the whole SS setup. 4-wire looks to be easier, but it's something to think about if the 4-wire is too long to clear the fan.
Just to complicate things further , the O2 sensor on my buggy has black, white, and RED wires.
I also checked my SSAC header and the header tubes themselves are SS, but the O2 bung is just regular old steel. So, one could weld a tab onto that little bung (there's just enough room to do it), drill a hole in that, and run a grounding strap from there to the block to bypass the whole SS setup. 4-wire looks to be easier, but it's something to think about if the 4-wire is too long to clear the fan.
CORRECTED 07/28/08
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Your buggy has a strange O2 sensor.. But thats okay.. My old OEM sensor was just like yours. The screwy wires are as follows:
White = Signal wire (middle wire)
Black = Heater wire
Red = Heater wire
Note: The Bosch online pdf shows this differently for replacement O2 sensors!!
. . ** The Red & Black wires are interchangable since heater wires are not polarized.
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Welding a tab closeby the O2 bung is another good idea. But, when I was testing the surface of the SSAC, the surface did not carry ground very good. Thus, I then started using the joints as the connection points and got much better results.. Its just something about the SS surface that simply dont carry grounds...