Thanks for the info..
Dont know what type of crimps that you are describing, but that can't be a good thing. If the crimps are cutting into the wires and the
Green Wire death has invaded/deteriorated the wires inside, then that maybe your problem. Go to the junkyard, find a Nissan/Infiniti with a 3 or 4 wire O2 sensor, cut the wire off before the connectors (taking both male & female connectors), and then cut the wire off the O2 sensor. Now you have a good & long stretch of wire with both connectors for this mod. I like the 4 wire O2 sensor connectors; as it allows for a clean sealed connection for the new O2 sensor but it requires cutting/splicing the harness connector. Use quality connectors with shrinkable covers (solder & wrapping tape is not going to last long with the extreme heat & vibrations).
You may have already
ruined/fried this O2 sensor heater by taking your shortcuts & not following the instructions as outlined in this thread.
I would take it back to the store for another one.. Then Start over and do this properly.. Remember, the O2 sensor is an electronic device: requires solid power and proper grounding to operate correctly.
As for the grounding screw, theres a reason why grounding it to the block is NOT correct. From many test, we have found the best results were to ground the O2 on the same grounding surface as all other engine sensors & the ecu... The ECU is using the same grounding surface as all engine sensors EXCEPT the O2 sensor... Using the Exhaust Mani as a ground was a flaw in the original design of the harness and was corrected by the manufacturers in later models. So although you may
think your grounding surface is good (and it maybe good for other purposes; battery, lights, etc), but its does NOT have the SAME grounding properties/characteristics as the intake manifold. Thus if you tested the ground for both surfaces, you will definitely see a difference. The difference is
translated into O2 signal strength and the effectiveness of this mod.
So stop being
lazy and run the grounding wires to the intake mani where it belongs! !
This mod can be just as effective as the MAF mod if done properly.. You will be surprised !