So yah the hints on installing studs go like this.
For the front, you can install the studs without removing anything except the wheel. You will also either have to completely remove the metal brake rotor shield, drill/cut/grind an access hole in it, or get lucky and find a section in the shield that allows for stud access.
This should make installation go very quickly.
Take the wheel off and turn the steering wheel so you get good access to the back of the knuckle. Look for a gap in the metal rotor shield where you'll be able to see the backs of the studs. If you can't find a gap good enough, you'll have to make your own with tin snips, a drill bit, or just remove the metal shields entirely. Who keeps those anyway?
Once you have visual on the back of one of the studs, find your largest hammer and a lug nut you don't care about. Thread the lug nut into the end of the stud enough to engage a handful of threads but leave some of the lug nut hanging off the end of the stud so when you hit it with the hammer you won't ruin the threads on the stud. (If you don't care about protecting the stud then you can forgo the lug nut trick.) Whack the lug nut once, hard. You don't want to tap the studs out, you want to blow them out with one or two hard hits. The wheel bearing takes the brunt of the force if you fail to drive the stud out in one hit, so the less hits the better.
Now you will have the stud dangling in the hub. You should be able to slide it out through the access spot in the back of the rotor shield. If you don't have enough room, you might find that taking a Dremel and grinding down a little on the knuckle is in order. Usually you can just wiggle things around and you'll be fine.
Turn the hub and do the same for the other studs.
Once all the studs are out, you can put the new studs in one by one. They can be a bit harder to put in than the old ones were to remove because they are longer and give you less wiggle room, but they should go in without any issues. If you're having trouble, just make the access hole larger. I was able to do mine without grinding on the cast iron knuckle at all, but that steel shield section pressed onto the knuckle did need to go.
To "press" the studs in, you can use an air hammer to hammer them in from the back which I've done once and it worked fine. Or you might be able to get a large C-clamp and use that which I haven't tried. The method I've used over and over was to just pull the stud from the front into the place in the old knurl slots and then using a bunch of washers or other spacers, just tighten a lug nut onto the stud to pull it into place. You can even use the wheel as your spacer if you have to. It will take some time, but you can use this method and you should be fine.
For the back, I believe you can use similar methods to the front to get the job job, but I don't know 100% for sure. When I did my rear studs I had the hubs off the car. If you find that you can get access to the studs from behind on the rear hubs then it's likely that removing the rear brake rotor will be all you need to do to get access. If that doesn't work for some reason the rear hubs are easy to remove. You'll just need a large socket (30mm? I know it is smaller than the one for the front) to get the axle nut off, and the hub should come off with hand strength.
Last edited by BenFenner
on 2012-04-28
at 04-01-30.